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Cost composition and current situation of automotive wiring harnesses

There are a total of four processes for the processing and production of automotive wiring harnesses, namely wire cutting, crimping, pre assembly, and final assembly. At present, only the opening and crimping parts have a high degree of automation. Due to the large and miscellaneous materials of wire harnesses and the inability to locate them, the assembly and testing parts still rely on a large amount of manual labor. Although automotive wire harness enterprises have made significant progress in automation in recent years, automotive wire harness processing is still a labor-intensive industry, with about 70% of the production process being manual, and labor costs accounting for a high proportion of the total cost of automotive wire harnesses.

2024

Introduction to Automotive Wire Harnesses

Car wiring harness refers to all wiring harnesses of the entire vehicle, including electrical boxes. The car wiring harness is composed of accessories such as wires, connectors, terminals, sheaths, tapes, heat shrink tubes, fuses, relays, corrugated tubes, PVC pipes, and fuse boxes, playing a role in the car's neural network function, transmitting signals, and executing electrical energy.

2024

What are the main functions of wire harnesses?

Wire protection: The protective sleeves and insulation materials in the wire harness can protect the wire from external environmental damage, such as moisture, chemicals, wear, etc.

2024

What is a wiring harness

A wire harness is a combination of multiple wires or cables tied together. They are commonly used to transmit electricity, signals, or data from one place to another, simplifying the installation, maintenance, and management process by organizing multiple wires or cables together. Wiring harnesses are widely used in many different fields, especially in industries such as electronic devices, automobiles, and aerospace. In these fields, complex circuits require a large number of wires or cables to be connected together, and wiring harnesses play a role in concentrating and organizing wires, making them compact, orderly, easy to install and maintain. Wiring harnesses typically include wires/cables, protective jackets (such as rubber, plastic, or metal braided fabrics), and connectors. The type and specifications of wires or cables can vary according to different application requirements, such as power lines, data lines, sensor lines, etc. A protective jacket can provide protection for wires from environmental damage, electromagnetic interference, or mechanical stress. Connectors are used to connect wiring harnesses to interfaces of devices or systems.

2024

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Changzhou Iberg Electric Co., Ltd.

Add: #20 Fangqian East Street, Qianhuang Town, Wujing District ,Changzhou , Jiangsu, China
Tel: 0519-86280118
Email: alan@iberg.cn

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